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Great Things May be Happening . . .
Soon as we get this place cleaned up . . .
Mid 2006

Once upon a time, there was this man who sat around reading about peak oil, global warming, and how the sky was falling. After convincing his brother to read the same articles they and their wives set out to solve the world's problems by building an off-grid, solar home. And so the idea was born. But the idea needed a place to reside, so they said,
 
"Let there be land."
 
And there was land.
 
Of course this doesn't consider the countless hours on the internet searching for property, the endless trips to different sites, the near miss of five acres near a lake, or the stories of billy goats on one of the prospective sites, but it does end up with ten acres of prime rock land in the heart of Texas. Thus the name, the quarry.
 
The four looked out on the land with it's beautiful view and said, "This is good."
 
Now, this also doesn't mention the fact that the land slopes gently downhill to the north, which is exactly opposite of the slope one would hope to have while building a solar house, but then you take what you can get. And about that soil, if we took out all the rocks, there would be this big hole in the middle of Texas with just a little dust at the bottom. Don't trees need some dirt to grow?
 
The view is great, but...
 
The Texas hill country. So many rocks. So little energy.
 
there's nothing but rocks.

Next they said, "We need a plan."
 
And there was a plan.
 
Sounds really simple doesn't it? Well, this simple little house went from a couple of unimaginative rooms haphazardly stuck together to a nine room 6000 square foot mansion. Eventually reason took over and it was scaled back to six rooms all in a row. There was also a lot of discussion about how to orient this house. The good view was to the north, but a solar home needs to face south. What to do? What to do? Eventually, there was a compromise that seemed to satisfy everyone by adding one more room that faced north while the rest of the house faced south. You know what they say. Even a blind hog finds an acorn sometimes. So the plan was set.

Maybe the next one will be readable.
This is the current plan.



June 2007

Well, the day finally arrived for our ecological heroes to begin to commence to start. It was the middle of June when the two were able to actually get together on the property and check it out.
 
If you were local to the area, that would actually be pronounced "propity", but then I digress.

As it turns out, the land was full of surprises. In the first place, there was an old deserted well out there that definitely had potential. After getting the right people to check it out and install some new equipment, they found that it would pump a considerable amount of water considering the fact that it was somewhat shallow. This was welcome news since some cement work on the house is expected at some time, and cement needs water. Since the house will eventually collect its own rain water, the final use of the well is yet to be determined, but having it there at the beginning will definitely be a good thing.
 
In addition to the well, the brothers found out that there were buildings on the land. This set their minds in a spin while dollar signs popped up in front of their eyes. With a little fixing up, they were sure these buildings could easily be converted to a condo and fine dining restaurant. A small preview of the grounds is shown below.
 
A breathtaking view as you come over the rise.
 
A little sprucing up is all it will take. Remember, potential!
Fine dining for all to see.

Here are our boys fixing up the honeymoon suite.
 
Why do I have hinges on both sides of the door? A couple of icecream sandwiches ought to just about do it.
They told me there would be a lunch truck.

This trip out to the property was supposed to last about six weeks, but what hasn't been mentioned yet is that Mother Nature was lining up on the wrong team. The hope is that the house will eventually collect enough water from runoff even with as little as eight inches of rain a year, but what happened was, shortly after our dynamic duo got together, the weather started getting rough. A single storm dropped seven inches of rain in an hour or two, and the long range forecast showed nothing but rain. Not only that, but the conditions that were causing the rain showed no inclination to move on, making the future quite uncertain.

On the one day the brothers were actually able to work out at the land, they were attacked by chiggers. Now, we all know that Texas is famous for growing everything big, but these tiny little mites were definitely something to be reckoned with. Those bites are still healing up even after more than a month. Talk about nasty little buggers. If you've never had to deal with them, consider yourself lucky. Despite the fact that chiggers aren't known to carry any diseases, mosquitoes were starting to sound like a better choice. As if they had a choice. Anyway, peak time for chiggers in Texas is (surprise) June. Hmmm, it's as if the boys were aiming for trouble.

The other event to cut the trip short was bad health at home. No one is ever ready for unhealthful times, but they still have a habit of cropping up. That was the final straw that shortened the visit to less than two weeks. That all by itself makes the future plans much harder to see. Maybe things will improve and let the boys get back on track sometime soon.

So, at the end of the visit we have Mother Nature 3 and the boys, hmmm, maybe a half. We have to give them something for getting in the access road, fixing up the well, and improving the "honeymoon suite". Of course none of that gets them any closer to actually building what they set out to build, so it's still less than one. Well, hopefully, they can fall back and regroup.

March 2008

At last the time had come for the boys to take a second swing up at bat. The health issues had all been resolved, they were armed with more information about how to fight the bugs, and there was room for hope that the weather would be a little milder. An internet search for bug killers came up with a concoction that could either kill the bugs or be used to make a salad and wash the dishes afterward. It was one part vegetable oil, one part Ivory liquid, and ninety-eight parts water. The plan was to mow the tall grass and spray everything that was left,but very little actually got mowed and sprayed, so the question of effectiveness is yet to be answered.

This particular time of year was chosen very carefully. Being springtime, there was at least an even chance that the temperatures would stay within a tolerable range of something below blast furnace level. As far as the rain goes, anything is possible in that neck of the woods, so you take your chances and get what you get. Luckily the weather held with morning overcasts giving way to clear skys most of the time. There were some occasional light rains, but nothing too significant which let the brothers work 'till their heart's content.

The excitement was building once again to a crescendo as the boys made their plans. They could hardly contain themselves as they walked out again onto their property.


 
You can't make me do it. I won't. I won't. I won't.
With a start like this, the possibilities are endless.

With the two brothers feeling firmly in charge of their destiny, they surveyed the land and determined that it was time for some serious work. The land needed clearing with something more than a pick and shovel for all those rocks so they brought in the muscle machine.
 

 
Let's see. You put your righ foot in. You put your right foot out. And you shake it all about...
It turns on a dime. You can't beat cornering like that.

After two days of scraping and pushing, the land was finally starting to look like a true building site.
 
This is the expected house location.
 
Put house here. Put garage here.
This is for the garage...our first building.


With all the clearing and leveling of the land, some trees had to come down, which both of them hated to do, but you have to have room to work. Luckily, they were able to salvage some of the wood to keep warm in the winter.


 
I hope it's a warm winter.
At least something got salvaged.

Lots of questions seem to come up as to how they lived on the land while they were out there working. That was part of the reason for improving the access road. This allowed them to put a trailer on the property for a place to rest, and boy did they need a place to rest. The trailer was nice enough, but there were definitely no plug-ins. They brought their own water and contained their own waste water. Cooking was done with propane when they had the strength to cook. Otherwise, there was a quick trip to town for the local all-you-can-eat pizza. They did manage to get a couple of solar panels connected to keep the battery charged up. That helped a little. Well, at least it did when they got the right wires connected to the right spots. Initially, they had things reversed, and the battery kept slowly sinking over the first few days. Once they straightened that out, everything went right back up to 100% state of charge. It worked like a champ.


 
Living off the grid.
Home away from home.

Finally, there was just one more thing to do before starting on the building itself, and that was to lay in a supply of quality building materials. So far, the tires have been free. If their luck continues to hold, there will be more to come.


 
You're going to do what with those tires?
Initial building materials.

With the preparation of the grounds as good as it was going to get, it was finally time for these two mountain men to grab a sledge hammer and start building. And so they said, "Let the fun begin!"
 
Now, I'm not sure exactly how many of you have ever tried to swing a sledge hammer before. It can be a lot of fun for the first few swings. You get a chance to swing with all your might and take all your frustrations out on something that needs to be hit. But after the first few minutes, that hammer gets to feeling mighty heavy, and a couple hours rest starts to sound mighty good. These boys had a chance to find out what real work was all about. It's one of those things you can't really grasp until you're actually there doing the work. It takes three wheel barrows full of dirt to fill up just one tire. When you're done packing, they're big. I mean really big. Each one weighs about 300 pounds.


 
Where does all that dirt go?
Tire number one.

Those who are a little more experienced at packing these tires say they can do one tire every fifteen minutes, but these boys took so long that tire number one pretty much finished them off for the day. As I remember this whole project started to take on biblical proportions. They packed one tire, then they rested. The next day, they packed another tire, then they rested. On the seventh day, they were so tuckered out, the only thing they were able to do was rest for the whole day. But eventually, with a little practice, this little army of two was able to work up to a whoppin' five tires a day. Phew! It makes me tired just thinking about it.

One of the subsequent tires was so big, it needed to be recorded for posterity.


 
Look out, she's gonna blow!
Mt. Pinatubless.

Now, I suppose it's not completely fair to have so much fun at their expense. The fill dirt was full of rocks bigger than your fist and were packed so tightly that a shovel would just bounce off when you tried to dig anything. The only way they were able to do anything at all was to sift all the soil through one inch chicken wire. That didn't get rid of all the rocks, but it did make the remaining ones a little more manageable. Once they had one wheel barrow full they could take it over to the tire and start packing. The screened out rocks were then available for later projects.

One of the more interesting tasks the brothers managed to do was to plant a rock garden. Much to their surprise, every single one of them sprouted and grew.

Here is the rock garden at three weeks.
 
Oh, my achin' back. They just keep getting bigger.
Here it is again at six weeks.

Stepping back just for a moment, after finishing the first tire, they started on the other side of the garage. Since dirt had been pushed onto that side in the leveling process, those tires had to be set down into the dirt to try to hit something a little more solid. With that level established, it took two more tires on top to come up to the level of the first tire.


 
The top of the stack is level with the one on the right.
Even after the initial effort, the ground wasn't level.


The whole row on that side of the garage needed to sink down into the ground.

 
Somehow he seemed a lot taller in real life.
A row of five tires set down into the ground.

With the left side being two courses lower than the right side, there had to be two steps to go from one side to the other. Since digging was futile, they had to try their hands at yet another previously untried task...the art of cement.

Here is the first section of the step.
 
This took a whole day? Hmmm, don't give up your day job.
The colored part is local sand when the supplies ran low.


At the end of six weeks, the outline of the garage is finally visible. The main garage door is the wide front part, and a smaller side door is the break on the left wall. One side of this door is a course higher than the other. With the step in the back, there are a full two steps. One of the more interesting spots is the place in the back where the tires overlap. Two of them are empty, but one of them is fully packed, and it is the only tire to rest entirely on top of other tires. To keep the dirt from coming out the bottom during packing, the bottom is lined with cardboard. Surprisingly enough, the dirt stayed in and packed just as fully as the other tires. It will be interesting to see what a year of rainy weather does to this tire. Eventually, all the tires will be protected on the outside by a berm, while the inside will probably be cemented over to make it a permanent flat wall.

 
Hard to believe this took six weeks.
The outline of the garage is finally visible.


There is still a need to build wing walls that turn at right angles to the walls that are seen in this picture. They turn out from the garage and hold back the berm in the areas where a person is expected to walk, but hopefully, those won't take too long to put into place. After that, all subsequent work will be to add on additional courses, so one can hope that progress will be faster from this point on. I guess that too remains to be seen, but I think it's only fair to be a little optomistic and give the boys a cheer. Ra!



March 2009

Well, another year passed and it's time once again for the bio-brothers to start up the old ballgame. It's amazing how fast time passes while you're sitting there reading the internet isn't it? Anyway, what they didn't know is that the other team had never really ended the game from the year before. As a matter of fact, maybe it's time to get the entire game into perspective.

A tire house like this has been called an Earthship by it's inventer and architect. In case that's of any interest, you can look up Earthship on the internet and get a whole lot of additional information. The boys are trying to build one of these Earthships so let's call them team Earthship.

The other team is pretty much everything else that has worked against them in a grand way. Let's call them team Nature.

Mother Nature is tireless in her attempts to keep things the way she intended, so while the boys were gone for the summer, fall, and winter, she just kept plugging along as she always does. When the boys got back, the worksite had that homey lived-in feeling that Mother Nature seems to like so much.

I think Mother Nature wants the land back.
Mother Natures handiwork.
 

 

Here's how the ballgame was shaping up:

2007
Heavy rains and bad health at home resulting in chigger bites and a short visit.
2008
Extreme physical effort resulted in chest pains and a visit to the emergency hospital for the California brother. The result was torn cartillage not a ticker problem.
2009A
With the light rains from the previous visit, Mother Nature tried out her new curve ball. No rain fell at all from the previous visit until the new visit of this year. Then it rained for four days and was so muddy on the fifth and sixth that the site was unworkable. That meant the loss of about a week out of the three and a half weeks allocated for the first part of the work. Another half week was lost by the California brother again when he injured his back. This was probably the result of lifting 80 lb bags of cement. This also resulted in a trip to the hospital, which caused a month long break in the work for recovery time.
2009B
After a month long recovery, they tried another three weeks. This time, it rained for three days after which team Earthship took another hit when the skid loader stopped working.

I think team Nature was trying to tell these boys that they were in way over their heads. Still, the brothers continued their journey-of-a-thousand-miles one step at a time, daunted but unstopped. The game was still on with neither team conceding.

They worked mighty hard during their visits too. Sometimes they were swinging sledge hammers and other times they were using a jack hammer to get better water drainage. And they worked long hours. Sometimes they'd start at the crack of Noon and work till the sun disappeared. With this much effort, they were lucky to move at all by the end of the day. It was often quite fun to watch them walk. Two steps forward, one step sideways. One step to the other side and one step back. It's a little dance I like to call the "Earthship Shuffle".

As the work continued, cement work was needed on the lowest level. The first cement session is probably what sent the one brother to the disabled list, but after a recovery they were ready to try it again. Each day seemed to bring a new lesson for the boys to absorb, and with the next cement session being somewhat higher than the first, they pondered long and hard to figure out how to get that cement up to a higher level. Here's the higher cement work and the solution they devised.

The higher the work, the more difficult it is to pour.
 
How are they going to get that cement up there and higher? Rube Goldberg would have been proud.
Necessity is the mother of invention.
 



And so it was, after another year of sledge hammers and cement mixers that the brothers were able to look out over their handiwork and see the beginning of what might someday be a garage.
 
"And it was good."
 
Hmm, ten feet high divided by two feet each year...I'm not holding my breath.
With a roof on top, you can almost imagine a very short sports car inside.
 

 

 
 
 
You are my wife...
 
Here we are during the exciting talking phase... before the real work begins.
goodbye city life...

The quarry we are there.
 


Stack o' Tires Updated
May 22, 2009
Current Date & Time is
Next significant update expected by summer 2010.
Stack o' Tires

"Keep Watching - We have Great Plans!"