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1936 Bugatti Atlantic Replica Project
Body Molds - RABUGGI

Here are some resource links for fiberglass/polyester materials and supplies...


> > > Continuing progress from the Body Pattern Page...

Radiator shell mold layup
[06-29-11] Radiator shell mold layup in progress...

radiator shell mold - rear radiator shell mold - front
[07-06-11] Radiator shell mold halves, popped off of the pattern...
(The pattern and all that labor is now junk.)

radiator shell mold - ready
[08-02-11] Radiator shell mold ready for lay-up...
This will be an awkward "inside" lay-up, but manageable for our low volume.
(Progress on this part continues on the Hood/Radiator Page. > > >)

WS frame mold insert
[08-30-11] Front fwd/up mold inserts are popped loose but are getting a little stiffening/bracing...

main halves mold lay-up
[09-05-11] Ooooo! Lay-up started on main body mold halves...

body mold 1
body mold 2
[09-15-11] Main body mold right half, just popped off the pattern...
The white is plaster filler from the model that stuck better to the mold than the model.
There's always some rework and repair to be done.

body mold outside 1
body mold outside 2
body mold inside
new[10-04-11] Main body mold left half, with stiffeners & "feet", assembled with windshield insert... 52 lbs.
There's still filling and repair to do on the gelcoat (nicks, bubbles, and some alligatoring).

pattern scrap pile
new[10-06-11] Demolishing and scrapping the body pattern...

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