| Ref. data from S10 long bed chassis teardown 09-13-06: | lb. | |
| OE frame, bare (w/o 12 lb. transmission mount bar) | 285 | |
| frame, bare (less 6 body mts, rear jounce bumpers, center brace, ~ 8" frt. & back) | 221 | |
| | | |
| Chassis build up -- | lb. | |
| frame (with new front engine mt, w/o transmission mt.) | 285 | |
| transmission mount & braces | 18 | |
| rear axle complete with drums | 166 | |
| rear leaf spring assemblies (new - Belltech) | 58 | (both) |
| leaf spring plates, U-bolts, nuts | 10 | (both) |
| front control arms (lower, upper & shaft) | 40 | (20 ea. side) |
| spindle, rotor, caliper | 78 | (39 ea. side) |
| front springs (new - Belltech) | 23 | (both) |
| front sway bar & mounts | 11 | |
| steering linkage & gearbox | 45 | |
| Chassis (w/o engine & transmission) -- | ---- | 734 lb. |
| wheels, KO hubs & nuts, tires: 4 x (36+5+29) | 280 | |
| engine & transmission (incl. mounts, air filt., no oil) | 422 | (~350+75) |
| 3 qt. engine oil, ~2 qt. Dexron II ATF | 9 | |
| drive shaft (shorter) & U-joints | 12 | (OE: 17.5 lb) |
| fuel tank, filler pipe, cap | 27 | (OE: 25 lb) |
| fuel tank mount parts | 17 | |
| tank rear guard cross beam | 12 | |
| exh. header, cat., muffler, pipes assy, clamps, hangers | 38 | |
| radiator mount brackets, braces, hoses | 7 | |
| radiator, shroud, 11 qt. coolant (13+4+22) | 39 | (OE: 7 lb dry) |
| steering shafts, U-joints, bearings, wheel, hub | 11 | (OE whl: 20 lb) |
| pedals/bkt, braces, master cyls., lines, ~32 oz. fluid | 21 | (OE: 24 lb) |
| hand brake lever assembly (Grand Cherokee) & bolts | 2 | |
| Total rolling chassis -- | ---- | 1,629 lb. |
| 4 body mounts & bolts (S10 cab OE) | 6 | |
| fiberglass floorpan (incl. nut plates, washers, stone shields) | 71 | |
| est. fiberglass body shell, fenders, etc. | 150 | |
| est. additional body doublers, braces, etc. | 40 | |
| est. hood, braces, radiator shell | 40 | |
| est. finish paint | 15 | |
| est. windshield, side, rear glass, gaskets | 50 | |
| est. dash, switches, instruments | 10 | |
| battery | 37 | |
| est. lights, wiring | 50 | |
| est. carpet, trim | 30 | |
| seat belts, retractors, bolts (S10 OE) | 8 | |
| seats, sliders, bolts | 38 | |
| 13 gal. full fuel | 78 | |
| Estimated total curb weight -- | ---- | 2,254 lb. |
Last tinkered with October 25, 2009 R.A.B.